Quality Assurance

Product & Factory Inspection Services for India Manufacturers

Catch defects before shipment. Prevent costly rejections, chargebacks, and retailer suspensions.

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48hr
Scheduling
5:1
Avg. ROI
AQL
ANSI Z1.4
4
Service Types
INSPECTION REPORT Pre-Shipment Inspection Results PASS ✓ 150 Units Inspected 97.3% Pass Rate AQL 1.0 Standard 0 Critical Critical Defects Safety hazards, non-functional units 0 found Major Defects Quality issues causing retailer rejection 2 found Minor Defects Cosmetic or minor functionality issues 8 found ✓ SHIPMENT APPROVED — Within AQL 1.0 tolerance
Quality Assurance

Why Inspection Matters

Inspection isn't just quality control — it's your financial protection.

The Cost of Missing Inspection

Picture this: a retailer receives a container of 5,000 units. Warehouse inspection finds 15% of them are defective. Here's what follows:

  • Return shipment to factory (freight cost: $2,000+)
  • Deduction from your payment (15–25% of container value)
  • Chargebacks for handling and restocking: $5,000–$15,000
  • Damage to your seller rating or outright suspension
  • Opportunity cost of missed sales

One container rejection can cost $20,000–$50,000 or more.

A pre-shipment inspection runs $300–$800 and prevents all of it.

Amazon & Walmart Quality Standards

Amazon suspends sellers with high defect rates. Walmart requires pre-shipment inspection certification from approved agencies. Costco holds suppliers to strict AQL (Acceptable Quality Level) standards. Inspection isn't a nice-to-have — it's a requirement for any serious retail partnership.

Inspection ROI

Inspection typically costs 1–2% of shipment value but prevents losses of 5–15%. That's a return on investment of 5:1 or better. And beyond protecting individual shipments, inspection data helps your factory improve quality over time.

Service Types

Inspection Services

Four complementary inspection services covering your entire supply chain.

Pre-Shipment Inspection (PSI)

When: At the factory, before shipment

This is the most common inspection. Our inspector visits the factory, randomly samples finished goods — typically 125–200 units per 5,000 — and checks each one thoroughly for defects. We look at appearance, dimensions, functionality, safety, labeling, and packaging condition.

Result: Pass/Fail determination based on AQL standards, plus a detailed report with photos of every defect found.

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Factory Inspection

When: Before production begins

A thorough assessment of the factory's capabilities and compliance readiness. We evaluate QC processes, equipment, staff training, documentation systems, compliance awareness, and infrastructure. Often required by new retailers or before committing to large orders.

Result: Detailed report with findings, photos, and clear improvement recommendations.

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Container Loading Inspection (CLI)

When: As goods are being loaded into shipping containers

We verify that the right quantity of goods is being loaded, that proper packing materials are used, that containers are in good condition, and that goods are packed in a way that prevents damage in transit. Includes seal documentation and final container weight verification.

Result: CLI certificate with container numbers, seal numbers, and loading verification photos.

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During Production Inspection (DPI)

When: Mid-production, before goods are finished

Less common, but genuinely valuable for new products or suppliers with a history of quality issues. The inspector visits mid-production to catch problems early — before all units are completed — giving you a chance to course-correct on the remaining batch.

Result: Early warning report with recommendations to prevent defects from spreading across the full production run.

Quality Criteria

What Our Inspectors Check

A thorough checklist makes sure nothing gets missed.

Product Defects

  • Surface condition (scratches, dents, discoloration)
  • Dimensional accuracy (size, weight, thickness)
  • Functional testing (power on, movement, operation)
  • Assembly quality (loose parts, glue runs, misalignment)
  • Material defects (cracks, warping, contamination)
  • Electrical safety (no exposed wires, proper insulation)
  • Sharp edges or points (safety hazard check)
  • Missing parts or components

Packaging & Labeling

  • Barcode accuracy and placement
  • Required labels present and legible
  • Country of origin marking
  • Warning labels (if applicable)
  • Language requirements per retailer
  • Box condition (no crushing, water damage)
  • Packing material sufficiency
  • Carton weight and dimensions
Deliverables

What You Receive: Inspection Reports

Detailed, actionable documentation after every inspection.

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Inspection Summary

Pass/Fail determination, AQL compliance, total units inspected, sample size, and a quick read on overall quality level.

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Detailed Findings

A complete list of every defect found, categorized by type and severity — critical, major, or minor. Each defect includes location, description, and the number of affected units.

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Photographic Evidence

High-resolution photos of defects, labeling, packaging, and the overall production state. Every photo is referenced directly in the report so nothing is left open to interpretation.

Corrective Action Requirements

Specific, measurable recommendations for the factory so the same issues don't show up in the next shipment.

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Retailer Submission Package

The report is formatted for direct submission to Amazon, Walmart, Costco, or any other retailer that requires pre-shipment inspection documentation.

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Historical Tracking

Your dashboard shows every past inspection for the same supplier, so you can track improvement over time and spot recurring issues before they become a pattern.

Standards

Inspection Pass/Fail Criteria

We use AQL (Acceptable Quality Level) sampling standards based on ANSI/ASQ Z1.4 — the industry standard for retail goods inspection.

AQL Explained

AQL is the percentage of defects considered acceptable within a batch. For retail goods, typical AQL levels are:

AQL 0.65
Strictest standard (0.65% defects allowed). Used for high-value items, electronics, and safety-critical goods.
AQL 1.0
Standard for most retail. Used by Amazon and Walmart for general merchandise.
AQL 1.5
Acceptable for non-critical items and bulk goods.
AQL 2.5
A more lenient standard for commodity items.

Your retailer will typically specify the AQL. We sample and test to match your required standard exactly.

Defect Classification

Not all defects carry the same weight. We classify them by severity:

Critical Defects

Safety hazards, missing safety information, or units that simply can't function. One critical defect is an automatic fail.

Major Defects

Significant quality issues that would cause a retailer to reject the shipment. Two or more major defects will likely result in a fail.

Minor Defects

Cosmetic or minor functionality issues. These can still trigger a fail if they exceed the AQL threshold in volume.

Questions

Frequently Asked Questions

PSI typically runs $300–$800 depending on product complexity and sample size. Factory inspections are $1,000–$2,500. CLI is usually $200–$400 per container. DPI varies based on where you are in the production timeline. We give you a quote upfront based on your specific situation.

We follow ANSI Z1.4 sampling standards. For a batch of 5,000 units, we typically inspect 125–200 units depending on the AQL level. That statistical sample reflects the quality of the entire batch with 95% confidence.

We give you a detailed report of the defects and what needs to be fixed. Your factory corrects the issues on remaining units or reworks the defective ones. We can then schedule a re-inspection at a discounted rate to verify the corrections. Nothing ships until it passes.

No. Remote inspection just isn't reliable for complex products. Our inspectors need to physically examine units, test functionality, and photograph defects in person. Over time, inspectors who work with your products regularly also get better at spotting issues quickly.

Most inspections can be scheduled within 48–72 hours if your factory falls within our service region. Give us your shipment date and we'll coordinate with the factory and our inspector network to make sure coverage is in place. For urgent situations, same-day or next-day service is often possible.

Protect Your Shipments with Professional Inspection

Catch defects before they reach your customers. Schedule your first inspection today.